Automation begins before production.
The manufacturing industry is at a turning point. While many sectors have long relied on highly automated processes, machining - especially in single-part and small-batch production - often remains a manual process. But automation doesn't just start at the machine. If you want to make manufacturing processes really efficient, you have to start earlier: with frontloading.
What is frontloading - and why is it crucial?
Frontloading means that central decisions and planning are made early on in the production process - long before the first machine is running. The aim is to avoid errors, reduce bottlenecks and make the entire production process as efficient as possible.
Conventional systems often only provide data, while control is still carried out manually. Our solution goes further: it automates and optimizes the entire production process right from the start. This not only reduces the workload, but also significantly improves the quality and efficiency of production.
How our software enables frontloading
Our software brings the principle of frontloading to single part and small series production in metalworking. Three key factors play a role here:
1. ERP-like data structure for end-to-end planning
Our software is based on an ERP-like data architecture. This means that information already available in the ERP system can be used efficiently. Particularly advantageous: even complex and nested production processes can be planned taking into account dependencies and resource availability. This reduces the planning effort and minimizes sources of error.
2 Intelligent analysis of NC data from the CAM system
Many manufacturing decisions are already made in the CAM system - from clamping situations and tool requirements to the use of raw materials. Our software analyzes this NC data with a powerful algorithm and uses it directly for production planning and control. This saves time, minimizes manual intervention and ensures a smooth process.
3. in-depth integration of CNC processing machines
A decisive advantage of our solution is the seamless integration of production resources. CNC machines are integrated directly into the production process and controlled automatically. By combining ERP data, CAM information and real-time process data, machines can be used more efficiently and manual input reduced to a minimum - for more precise, faster and more economical production.
Automation starts with the right strategy
Many conventional systems merely act as data hubs: they collect information and make it available without actively intervening in the control system. Our software goes a decisive step further: it not only automates individual production processes, but also creates an end-to-end, intelligent control system.
An apt comparison: while conventional systems function like driver assistance systems, our solution enables a higher degree of automation - comparable to the levels of autonomous driving. The result: less manual intervention, fewer errors and significantly more efficient production.
Conclusion: if you want automation, you have to start earlier
Our software shows that true automation doesn't just start in production, but in the planning phase. Frontloading, intelligent data analysis and deep machine integration allow even complex production processes to be planned and automated at an early stage. This not only saves time and costs, but also sustainably increases quality and competitiveness.
The future of manufacturing lies not only in digitalization, but also in intelligent automation. Companies that rely on frontloading today will secure a decisive market advantage in the long term.
